80 20 gas welding uses a mix of 75% argon and 25% carbon dioxide gases. This blend offers strong, clean welds for many metal projects.
The 80 20 gas mix is popular for MIG welding because it balances cost and quality. Argon helps create a stable arc and smooth weld appearance. Carbon dioxide adds strength and deeper penetration to the weld. This combination works well with mild steel and other common metals.
Welders use tanks of different sizes, like 40, 80, or 125 cubic feet, depending on their needs. The gas flows through a regulator and nozzle to the welding torch for precise control. This mix suits beginners and professionals. It helps prevent weld defects and improves productivity. Understanding this gas blend helps you choose the right setup for your welding tasks.
Welding Gas Cylinder Tank

The 80 cu/ft 75% Argon 25% CO2 Welding Gas Cylinder Tank is ideal for professional welders and hobbyists who require a reliable and consistent welding experience. It caters to those who frequently work with metals and need a high-quality gas mixture to ensure clean and strong welds. Whether you are a seasoned welder or a DIY enthusiast, this cylinder offers the performance you need for a variety of welding projects.
Pros:
- High-quality gas mixture ensures precise and clean welds.
- Durable construction with robust materials for long-term use.
- Compact dimensions for easy storage and handling.
Cons:
- Heavy weight may require assistance during transportation.
- Limited compatibility with only specific welding setups.
The Deizang Argon CO2 Welding Gas Cylinder is designed with premium materials to withstand rigorous use. Its compact dimensions make it convenient for both professional and home settings, allowing for easy storage without taking up excessive space. The precise 75% Argon and 25% CO2 mixture is tailored to produce strong and flawless welds, reducing the risk of porosity and ensuring a smooth finish on your projects.
Users will benefit from the durability and performance this gas cylinder provides. The CGA 580 valve ensures secure and efficient gas flow, making it suitable for various welding applications, from automotive repairs to artistic metalwork. The cylinder’s reliable gas output guarantees consistent results, helping welders achieve their desired outcomes with minimal hassle. Despite its weight, the cylinder’s advantages in delivering high-quality welds make it a worthy investment for anyone serious about welding.
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Welding Tank

The 125 cu/ft 75% Argon 25% CO2 Welding Tank CGA 580 – FULL by Weldfabulous is ideal for professional welders and serious hobbyists who require a reliable and consistent gas supply for MIG welding. If you work on automotive, fabrication, or metal art projects where precision and high-quality welds are crucial, this welding tank offers the perfect gas blend to achieve optimal results.
Pros:
- High-quality gas blend: 75% Argon and 25% CO2 ensures excellent weld penetration and reduced spatter.
- Generous capacity: 125 cubic feet of gas provides longer usage between refills.
- Durable construction: Sturdy tank built by the trusted brand Weldfabulous for safety and longevity.
- Standard CGA 580 valve: Compatible with most MIG welding equipment for easy setup.
- Portable size: With dimensions of 46″ height and 6″ length, it’s manageable for transport and storage.
Cons:
- Weight: At 69 pounds, it may be heavy for some users to handle without assistance.
- Refilling costs: Regular refills can add up depending on usage frequency.
- Limited to specific applications: The Argon/CO2 mix is best for MIG welding and not suitable for all welding types.
The Weldfabulous 125 cu/ft welding tank features a carefully balanced gas mixture of 75% Argon and 25% CO2, which enhances arc stability and results in cleaner, smoother welds. This combination is particularly beneficial for welding mild steel, providing excellent bead appearance and minimal spatter, reducing cleanup time and improving overall efficiency. The tank’s standard CGA 580 valve ensures compatibility with most MIG welding systems, making it a versatile choice for various setups.
Designed with durability in mind, the tank’s robust construction and reliable manufacturer backing ensure safety and longevity during demanding welding tasks. Its size and weight strike a balance between sufficient gas capacity and portability, allowing welders to move it around job sites or workshops with relative ease. Overall, this welding tank is a dependable solution for users looking to maintain consistent weld quality with a trusted gas blend.
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Welding Tank

The 40 cu/ft 75% Argon 25% CO2 Welding Tank CGA 580 – FULL is ideal for professional welders and metal fabricators who require a reliable and consistent shielding gas mixture for MIG welding. This tank suits those working on projects that demand high-quality welds with minimal spatter and excellent arc stability, making it perfect for automotive, construction, and industrial applications.
Pros:
- High-quality gas mixture of 75% Argon and 25% CO2 ensures smooth and clean welds.
- Durable construction with compact dimensions (22.0″ height, 6.0″ length) for easy handling and storage.
- Full tank provides ample welding time without frequent refills.
- Lightweight design at 30 pounds for portability on job sites.
- Compatible with CGA 580 standard for seamless integration with most welding equipment.
Cons:
- Limited to applications requiring the specific 75% Argon and 25% CO2 mixture, not suitable for all welding types.
- Weight might be heavy for some users when transporting without assistance.
- Dimensions may require adequate storage space in smaller workshops.
This Weldfabulous welding tank offers a precise blend of argon and carbon dioxide gases, optimizing the welding environment to reduce spatter and enhance weld penetration. The balanced gas composition stabilizes the arc, improving weld quality on mild steel and stainless steel materials. Its CGA 580 valve compatibility ensures it fits standard regulators, making setup quick and convenient for professionals.
With its sturdy and compact design, the tank is easy to maneuver in tight workspaces and transport between job locations. The full 40 cubic feet capacity allows for extended welding sessions, reducing downtime for gas replacement. Overall, this tank combines efficiency, reliability, and portability to meet the needs of demanding welding tasks.
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Yeswelder Gasless 160a Multiprocess Mig Welder

The YESWELDER Gas Gasless 160A Multiprocess MIG Welder is ideal for hobbyists, DIY enthusiasts, and professional welders who need a versatile and reliable welding machine. If you require a multipurpose tool that can handle MIG, flux core, TIG, and stick ARC welding, this 4-in-1 welder offers flexibility and ease of use, making it perfect for both beginners and experienced users looking for a compact yet powerful solution.
Pros:
- Multiprocess capability supports MIG, flux core, TIG, and stick welding.
- Synergic control simplifies welding settings for better precision.
- Dual voltage (110V/220V) allows for versatile power source options.
- Gas and gasless welding options provide flexibility depending on the project.
- Compact and portable design for easy transportation and storage.
Cons:
- May require some learning curve for beginners with TIG welding.
- Limited to 160A output, which might be insufficient for heavy industrial use.
- Accessory costs can add up depending on the welding process chosen.
The YESWELDER Gas Gasless 160A Multiprocess MIG Welder is equipped with synergic control technology, which automatically adjusts welding parameters, allowing users to achieve consistent and high-quality welds with less trial and error. This feature significantly benefits those who want to improve efficiency and reduce material waste. Its ability to operate on both 110V and 220V power sources makes it convenient for use in various environments, from home workshops to job sites.
With support for multiple welding methods, including flux core for gasless operation and lift TIG for precision welds, this machine offers exceptional versatility. Users can switch between processes depending on the project requirements without needing multiple machines. Its lightweight and compact design enhance portability, making it easy to move between tasks and store when not in use, which is especially advantageous for mobile welders or those with limited workspace.
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Devil-forge Gas Propane Forge Dfprof1b

The DEVIL-FORGE Gas Propane Forge DFPROF1b is ideal for blacksmiths, farriers, and knife makers who require a reliable and efficient heating solution for metalworking. This forge is perfect for both beginners and experienced artisans looking for a compact yet powerful tool to achieve high temperatures necessary for shaping and tempering metals. If you need a portable and easy-to-use forge that delivers consistent performance, this item is a great choice.
Pros:
- Produces up to 80,000 BTU heat output ensuring quick and efficient forging.
- Capable of reaching temperatures up to 2500°F / 1370°C suitable for various metalworking tasks.
- Equipped with a gas ball valve and air choke for precise flame and air control.
- Lightweight at 16.0 pounds, making it portable and easy to handle.
- Designed specifically for knife making, blacksmithing, and farrier work.
Cons:
- Single burner design may limit workspace for larger projects.
- Requires propane gas supply, which may not be as readily available as other fuel sources in some areas.
- No built-in temperature gauge for direct monitoring.
The DEVIL-FORGE Gas Propane Forge DFPROF1b features a powerful single burner that delivers an impressive 80,000 BTU output, enabling it to reach extremely high temperatures of up to 2500°F / 1370°C. This makes it highly suitable for demanding tasks such as knife making and farrier applications, where precise heating is critical. The inclusion of a gas ball valve and air choke allows users to finely tune the flame intensity and air flow, optimizing fuel efficiency and ensuring consistent heat distribution throughout the forge chamber.
Its compact and lightweight design, weighing just 16 pounds, provides excellent portability without sacrificing power. This makes it convenient for both stationary use in workshops and transport to different job sites. Crafted by the reputable DEVIL-FORGE brand, this forge offers durability and reliability, meeting the needs of serious metalworkers who demand professional-grade equipment. While it may have limitations like the absence of a built-in temperature gauge and reliance on propane, the overall performance and user control features make it a valuable tool for metalworking enthusiasts and professionals alike.
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Bestarc Cnc Plasma Cutting Torch

The bestarc CNC Plasma Cutting Torch, IPTM80 Non-HF Pilot Arc Plasma Cutting Straight Torch, 20FT is ideal for professional metalworkers, fabricators, and industrial users who require precise and efficient plasma cutting. This torch is perfect for those who need reliable performance in cutting various types of metals with minimal dross and clean edges, making it an excellent choice for workshops and manufacturing environments.
Pros:
- Non-HF Pilot Arc technology allows for cutting through painted or rusted metals without high-frequency interference.
- Durable 20FT cable length provides flexibility and ease of movement during operation.
- Compatible with bestarc CNC plasma cutting systems ensuring smooth integration.
- Straight torch design enhances accessibility in tight spaces.
- High-quality construction from the bestarc brand guarantees longevity and consistent performance.
Cons:
- May require initial setup knowledge for optimal use with CNC systems.
- Limited to use with compatible bestarc plasma cutting machines.
The bestarc CNC Plasma Cutting Torch features advanced Non-HF Pilot Arc technology which provides a smooth and stable arc, reducing the chances of metal surface damage while improving cutting efficiency. This feature is especially beneficial for users dealing with dirty or coated metals, as it allows for clean cuts without the need for extensive surface preparation. The 20-foot cable length offers enhanced maneuverability, enabling operators to work comfortably in larger workspaces without being constrained by the torch’s reach.
Constructed by the reputable bestarc brand, this torch is engineered for durability and consistent performance in demanding industrial settings. Its straight torch design ensures that users can easily access tight or awkward cutting angles, making it versatile for various cutting applications. Overall, the torch’s design and features contribute to increased productivity, reduced downtime, and superior cut quality for professional metalworking tasks.
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Victor Technologies 0384-0945 Victor G150-j-p Tote Without Tanks

The Victor Technologies 0384-0945 Victor G150-J-P Tote Without Tanks is ideal for professionals and hobbyists who require a durable and convenient storage solution for welding and cutting equipment. This tote is perfect for users who want to organize their tools efficiently while on the go, without the need to carry heavy tanks. If you are looking for a lightweight, portable, and reliable accessory to complement your welding setup, this item is an excellent choice.
Pros:
- Lightweight design at 13.0 pounds for easy transportation
- Multicolor finish enhances visibility and style
- Compact dimensions make it convenient to store and carry
- Manufactured by Victor, a trusted brand in welding equipment
- Allows organization of accessories without the bulk of tanks
Cons:
- Dimensions are unspecified, which may affect fitting specific tools
- Does not include tanks, so additional purchases may be necessary
- Limited to storage and transport, no additional features for protection
The Victor Technologies 0384-0945 Tote offers a practical solution for those needing a sturdy container to carry welding accessories without the weight of tanks. Its robust construction by Victor ensures durability and long-lasting performance, making it suitable for both on-site jobs and workshop environments. The tote’s lightweight nature enhances portability, allowing users to move their essential equipment with minimal effort.
Designed with the user in mind, this tote provides ample space to organize various tools and accessories efficiently. While it does not include tanks, this feature allows users the flexibility to customize their setup based on specific needs. The multicolor design improves visibility, reducing the chance of misplacing the tote in busy work areas, ultimately increasing productivity and convenience for professionals and enthusiasts alike.
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Frequently Asked Questions
What Is 80/20 Gas Welding And Its Main Use?
80/20 gas welding uses a gas mix of 75% Argon and 25% CO2. It provides excellent weld quality for steel and stainless steel. This blend improves arc stability and reduces spatter, making it ideal for MIG welding applications.
How Does 75% Argon And 25% Co2 Gas Benefit Welding?
This mix offers a balance of shielding and penetration. Argon stabilizes the arc, while CO2 increases heat and weld strength. It produces cleaner welds with less spatter compared to pure CO2, improving overall weld appearance and durability.
What Sizes Of 80/20 Welding Gas Cylinders Are Available?
Common sizes include 40, 80, and 125 cubic feet tanks. Larger tanks last longer for extended welding projects. Choose the size based on your welding frequency and job requirements for cost efficiency.
Can 80/20 Gas Mix Be Used With Multiprocess Welders?
Yes, the 75% Argon and 25% CO2 mix is suitable for MIG and flux core welding. Multiprocess welders like YESWELDER models support this gas for versatile applications, including gasless and gas-shielded welding.
What Safety Measures Are Essential For Gas Welding Cylinders?
Always secure cylinders upright and away from heat sources. Use CGA 580 regulators for proper gas flow control. Ensure good ventilation to avoid gas buildup and wear protective gear during welding.
How Does 80/20 Gas Affect Plasma Cutting And Forging?
While primarily for welding, 80/20 gas is not used for plasma cutting or forging. Plasma torches and forges require different gases like oxygen or propane for optimal performance.
Conclusion
Choosing the right 80 20 gas welding setup makes a big difference in your welding projects. Tanks with 75% argon and 25% CO2 offer stable arcs and clean welds. Sizes like 40, 80, or 125 cu/ft fit different needs, whether for small repairs or bigger jobs.
Using quality equipment such as YESWELDER multiprocess welders or Victor Technologies accessories ensures reliable performance. Also, tools like propane forges and plasma cutting torches add versatility to your work. This gas mix is popular because it balances cost and weld quality.
Beginners and pros both find it easy to use. Remember to match your gas cylinder size and welder type for the best results. Keep safety in mind when handling gas tanks and equipment. With the right gear and gas, your welding can be smoother and more efficient every time.
About The Author
Jeff Grill
administrator
Hi, I’m Jeff Grill — a certified welding expert and instructor based in Long Island, NY.
With over three decades in the industry, I’m passionate about combining theoretical knowledge with hands-on experience to train the next generation of skilled welders.
I specialize in all forms of arc welding, including GMAW, GTAW, GMAW, FCAW & SAW. But my experience isn’t limited to just those—I’m also knowledgeable in oxyfuel gas welding and plasma arc cutting.
My years as a welding inspector and supervisor have honed my ability to ensure the highest standards in welding quality and safety, making me adept at executing and overseeing complex welding operations.